Voith, the leading global technology group for the paper industry, has launched a new research project called FOREST together with partners from industry and research. The goal of the project is to develop a fully comprehensive digital map for papermaking processes that can capture energy and material flows, as well as CO2 flows and footprints, down to the sub-process and sub-product level. The digital framework identifies multiple optimization opportunities that promote a targeted acceleration of the paper industry’s transformation toward climate neutrality.
By visualizing the actual state of the production facilities, all stakeholders gain a deeper understanding of the processes. In particular, the innovative solution makes it possible to identify plant areas with high optimization potential during ongoing operation using current data. With the help of the digital framework, for example, the optimum settings for minimized CO2 emissions can be determined and the benefits of rebuild measures can be estimated in advance. In addition, the digital framework supports the definition of requirements for future developments. In this way, the influence of new framework conditions, such as changes in energy supply or costs, can be modeled.
After the first kick-off meeting, the project team is now working to define the requirements and interfaces for the framework and derive a requirements catalog. In addition to a physical basic model, this framework also includes specific, more detailed modeling of individual sub-processes, which are also being developed by Voith as part of the project. In the next step, Voith will test the digital framework together with the other research partners on various pilot installations.
The research project was approved by the project management organization Jülich as of April 1, 2023. The project involves cooperation between Voith and Modellfabrik Papier gGmbH, the Institute of Textile Technology at RWTH Aachen University (ITA), the NOWUM-Energy Institute at FH-Aachen University of Applied Sciences, the Chair of Wood Technology and Fiber Materials Technology at TU Dresden, the Paper Technology Foundation (PTS), ABB AG and associated partners such as Felix Schoeller GmbH & Co. KG, Sappi Ehingen GmbH, Schoellershammer GmbH and WEPA Group.
FOREST stands for “Framework fOr Resource, Energy, Sustainability Treatment” in paper production. The work is funded by the German Federal Ministry of Economics and Climate Protection as part of the German government’s 7th Energy Research Program. Further information can be found at: BMWK – Energy Research and Innovation.
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